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ISONIC 2008
ISONIC 2008
ISONIC 2008
ISONIC 2008
ISONIC 2008
ISONIC 2008
ISONIC 2008
ISONIC 2008
ISONIC 2008
ISONIC 2008
ISONIC 2008
ISONIC 2008
ISONIC 2008
ISONIC 2008
ISONIC 2008
ISONIC 2008
ISONIC 2008
ISONIC 2008
ISONIC 2008
ISONIC 2008
ISONIC 2008
ISONIC 2008

DEMO UNIT - ISONIC 2008 - (8 Kanalgerät auch für TOFD)

Lieferzeit: 3 - 4 Wochen
9.900,00 €
Lieferzeit: 3 - 4 Wochen

Ein Produkt vom Technologieführer für Phased Array und TOFD

 SONOTRON NDT :

8 Kanal-Ultraschallgerät und Rekorder mit unabhängigen Kanälen (kein Multiplexer) für konventionelle UT und TOFD Prüfungen 

DIES IST EIN GEBRAUCHTES GERÄT AUS UNSEREM DEMO BESTAND!

Anfrage Informationen |   EU-Mehrwertsteuervorschriften | Lieferung

8 Kanal Ultraschallgerät mit Rekorder und integrierter TOFD Technik

  • Riesige Speicherkapazität 
  • Einkanal und Multikanal Prüfung
  • Manuelle, semiautomatische oder vollautomatische Prüfung
  • Integrierter Enkoder  sowie zwei Prüfkopfanschlüsse pro Kanal
  • Parallele / Sequentiaille ANsteuerung der Kanäle mit Datenaufnahme
  • Farb/Touch-Bildschirm 640x480 Pixel
  • USB, LAN und VGA Ausgänge
  • Erweiterbar über USB Schnittstelle mit verschiedenen Ausgängen und zwei Encodern
  • A-, B-, CB-Scan und TOFD
  • Integrierter Enkoder für Linienscans bis zu 20 m inkl. kompletter Rohdatensicherung
  • Prüfung mit Longitudinal, Transversal, Guided und Oberflächenwellen
  • Aufnahme von Korrosionsprofilen und andere Fehlerdarstellungen
  • Positionsbezogene Betrachtung gespeicherter A-Bilder
  • Erweiterte Signalanalyse - Einfrieren des A-Bildes bzw. des Maximalwertes,
  • Fehlergrößenbestimmung und FFT Analyse
  • Übereinstimmung mit allen gängigen Normen inkl. ASME und RBIM


ISONIC 2008 kombiniert in einzigartiger Weise Funktionalität und Portabilität mit kompletter Rohdatenspeicherung, Darstellung und Datenverarbeitung in einem Windows basiertem Computer System.

ISONIC 2008 eignet sich insbesondere für mehrkanalige Prüfaufgaben

  • A-Bild -basierende Inspektionen im Impulsecho Modus, Bewertung der Rückwandechoabsenkung und Durchschallungstechnik

  • Senkrechteinschallung mit Linienscan und Aufnahme der gesamten Rohdaten inklusive A-Bilder
    • Dickenprofil Aufnahme und Darstellung durch kontinuierliche Erfassung der wegabhängigen Dickenmesswerte bei einem Enkoder unterstütztem Scan.
    • B-Scan Darstellung und Speicherung der Fehler-Informationen für Longitudinal- und Transversalwelleninspektion  durch kontinuierliche Erfassung der wegabhängigen Dickenmesswerte bei einem Enkoder unterstütztem Scan.
    • CB-Scan (horizontale planarer Scan mit C-Bild)  mit Ansicht und Datenspeicherung bei Prüfungen mit Transversal, Oberflächen und Guide Wave Prüfköpfen durch  kontinuierliche Erfassung der wegabhängigen Messwerte bei einem Enkoder unterstütztem Scan und entsprechend der Dicke umgerechnete Positionsdaten.
    • TOFD Inspektion – RF B-Scan und D-Scan Darstellung

    Für Senkrechte Linienscans mit Speicherung kann sowohl eine Zeibasierendeerfolgen als auch eine Positionsgetreue,enkodergestützte Aufnahme erfolgen.
  • XY-Scans mit Aufnahme von C-Bildern ist durch Anwendung einer optionalen USB Box mit zwei Enkodereingangen möglich.


Alle aufgenommenen Scan Daten können in einer Nachbearbeitung weiter analysiert werden.



ISONIC 2008 speichert folgende Daten:

  • Einzelne A-Bilder mit allen Einstelldaten
  • Ultraschall Spektrum (FFT) mit dem zugehörigen RF A-Bild und allen Einstelldaten
  • A-Bilder Sequenzen bei einem Scan mit allen Einstelldaten

 

ISONIC 2008 erfüllt die internationen Normen:

  • ASME Section I – Rules for Construction of Power Boilers
  • ASME Section VIII, Division 1 – Rules for Construction of Pressure Vessels
  • ASME Section VIII, Division 2 – Rules for Construction of Pressure Vessels. Alternative Rules
  • ASME Section VIII Article KE-3 – Examination of Welds and Acceptance Criteria
  • ASME Code Case 2235 Rev 9 – Use of Ultrasonic Examination in Lieu of Radiography
  • Non-Destructive Examination of Welded Joints – Ultrasonic Examination of Welded Joints. – British and European Standard BS EN 1714:1998
  • Non-Destructive Examination of Welds – Ultrasonic Examination – Characterization of Indications in Welds. – British and European Standard BS EN 1713:1998
  • Calibration and Setting-Up of the Ultrasonic Time of Flight Diffraction (TOFD) Technique for the Detection, Location and Sizing of Flaws. – British Standard BS 7706:1993
  • WI 00121377, Welding – Use Of Time-Of-Flight Diffraction Technique (TOFD) For Testing Of Welds. – European Committee for Standardization – Document # CEN/TC 121/SC 5/WG 2 N 146, issued Feb, 12, 2003
  • Non-Destructive Testing – Ultrasonic Examination – Part 5: Characterization and Sizing of Discontinuities. – British and European Standard BS EN 583-5:2001
  • Non-Destructive Testing – Ultrasonic Examination – Part 2: Sensitivity and Range Setting. – British and European Standard BS EN 583-2:2001
  • Manufacture and Testing of Pressure Vessels. Non-Destructive Testing of Welded Joints. Minimum Requirement for Non-Destructive Testing Methods – Appendix 1 to AD-Merkblatt HP5/3 (Germany).– Edition July 1989

Pulse Type: Bipolar Square Wave
Initial Transition: <=7.5 ns (10-90% for rising edges / 90-10% for falling edges)
Pulse Amplitude: Smoothly tunable (12 levels) 50V … 300 V peak to peak into 50 Ohm - PA Probes
Smoothly tunable (12 levels) 50V … 400 V peak to peak into 50 Ohm - Conventional and TOFD Probes
Half Wave Pulse Duration: 10…600 ns independently controllable in 10 ns step
Modes (for conventional pulse echo and TOFD probes channels only): Single / Dual
PRF: 10...5000 Hz controllable in 1 Hz resolution
Analogue Gain: 0...100 dB controllable in 0.5 dB resolution
Advanced Low Noise Design: 85 uV peak to peak input referred to 80 dB gain / 25 MHz bandwidth
Frequency Band: 0.2 … 25 MHz Wide Band



Firing of phased array probes

Phasing 0…100 us with 5 ns resolution
Emitting aperture 1…N controllable in 1 element resolution, whereas N = 64 or 128(typical) or 256 or 512



A/D Conversion and DSP

A/D Conversion Parallel 100 MHz 16 bit
Receiving Aperture: 1…N controllable in 1 element resolution, whereas N = 64 or 128(typical) or 256 or 512
Digital Filters (for phased array and conventional pulse echo and TOFD channels): 32-Taps FIR band pass with lower and upper frequency limits controllable with 0.1 MHz resolution
Phasing and superimposing of signals for the entire receiving aperture: On-the-fly 0…100 us with 2.5 ns resolution



Data Storage and Presentation

Method of data storage: 100% raw data capturing
Data presentation at inspection / postprocessing stage: Strip chart composed by an operator, the following types of strips are possible:
  • Amplitude / TOF Pulse Echo Strip (PE)
  • Map (CB-Scan)
  • TOFD
  • Coupling (Yes/No stroke)
  • A-Scan for any strip selected by an operator
Postprocessing features: Play-back A-Scans
Sizing of indications



General Data

On-Board (satellite) Computer CPU: AMD LX 800 - 500MHz
RAM: 1 Gigabyte
Internal Flash Memory - Quasi HDD: 4 Gigabytes
Interface: Ethernet
Operating System: Windows™XP Embedded
Linear Scanning Speed: 20…100 mm/sec controllable in 1 mm/sec resolution
Encoder interface: Incremental TTL encoder
Motor Control Output: DC powering / RS 232 control - stepped motor
Housing of Electronic Box: IP 67 rugged aluminum case mountable on scanner
Dimensions of Electronic Box: 295X174X346 mm (11.62"x6.85"x13.62")
Weight of Electronic Box: 6.8 kg (14.95 lbs)
Ambient Temperature Range for Electronic Box (Operation): -40°C...+60°C

 

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Technical Data

Number of Channels: 8
Pulsing/Receiving Methods: Parallel - all channels do fire, receive, digitize, and record signals simultaneously  
Sequential — cycles of firing, receiving, digitizing, and recording signals by each channel are separated in time in a sequence loop
Pulse Type**: Bipolar Square Wave Pulse
Initial Transition**: <=5 ns (10-90%)
Pulse Amplitude**: Smoothly tunable (12 levels) 75 V - 400 V peak to peak into 50 Ohms
Pulse Duration*: 50-600 ns for each half wave synchronously controllable in 10 ns step
Modes*: Single / Dual
PRF**: 0 — optionally; 15...5000 Hz controllable in 1 Hz resolution
Optional Sync Output / Input**: Max +5V, ? ? 5 ns, t ?100 ns, Load Impedance <=50 Ohms
Gain*: 0...100 dB controllable in 0.5 dB resolution
Advanced Low Noise Design**: 81 uV peak to peak input referred to 80 dB gain / 25 MHz bandwidth
Frequency Band**: 0.2...25 MHz Wide Band
Digital Filter*: 32-Taps FIR band pass with controllable lower and upper frequency limits
Ultrasound Velocity*: 300...20000 m/s (11.81-787.4 "/ms) controllable in 1 m/s (0.1 "/ms) resolution
Range*: 0.5...7000 us - controllable in 0.01 us resolution
Display Delay*: 0...3200 us - controllable in 0.01 us resolution
Probe Angle*: 0-90° controllable in 1° resolution
Probe Delay*: 0 to 70 us controllable in 0.01us resolution - expandable
Display Modes* RF, Rectified (Full Wave / Negative or Positive Half Wave), Signal's Spectrum (FFT Graph)
Reject*: 0...99 % of screen height controllable in 1% resolution
DAC / TCG*: Theoretical — through keying in dB/mm (dB/") factor
Experimental — through sequential recording echo amplitudes from variously distanced equal reflectors
46 dB Dynamic Range, Slope <= 20 dB/us, Capacity <=40 points
Available for Rectified and RF Display
DGS*: Standard Library for 18 probes / unlimitedly expandable
Gates*: 2 Independent Gates / unlimitedly expandable
Gate Start and Width*: Controllable over whole variety of A-Scan Display Delay and A-Scan Range settings  
in 0.1 mm /// 0.001" resolution
Gate Threshold*: 5-95 % of A-Scan height controllable in 1 % resolution
Measuring Functions — Digital  
Display Readout*:
27 automatic functions / expandable; Dual Ultrasound Velocity Measurement Mode for Multi-Layer Structures; Curved Surface / Thickness / Skip correction for angle beam probes; Ultrasound velocity and Probe Delay Auto-Calibration for all types of probes
Freeze (A-Scans and
Spectrum Graphs)*
Freeze All — A-Scans and Spectrum Graphs / Freeze Peak — A-Scans / All measurements functions, manipulating Gates, and ±6dB Gain varying are available for frozen signals
Encoder Interface: Built-in interface for incremental mechanical encoder
Encoding: Time-based (built-in real time clock — 0.02 sec resolution) — for single channel operation onlyTrue-to-location (incremental encoder — 0.5 mm resolution) — for single and dual channel operation
Imaging Modes: Single Channel: Thickness Profile B-Scan, Cross-sectional B-Scan, Plane View CB-Scan, TOFDMulti-Channel: Strip Charts of 4 types (Amplitude/TOFD P/E, Map, TOFD, Coupling)
Standard Length of one Straight Line Scanning record: 50-20000 mm (2"-800"), automatic scrolling
Method of Record: Complete raw data recording
Region of Interest*: Controllable over entire Display Delay, Probe Delay, Range, Ultrasound Velocity and other appropriate channel settings
Off-Line Image Analysis*: Recovery and play back of A-Scan sequence at various gain levels
Echo-dynamic pattern analysis
Defects sizing, outlining, pattern recognition
Converting strip types
Converting Record into ASCII Format / MS Excel format / MS Word Format
Data Reporting**: Direct printout of Calibration Dumps, A-Scans, Spectrum Graphs, Thickness Profile B-Scans, cross-sectional B-Scans, plane view CB-Scans, TOFD maps, strip charts
Data Storage Capacity: At least 100000 sets including calibration dumps accompanied with A-Scans and/or Spectrum Graphs
At least 10000 sets including calibration dumps accompanied with Thickness Profile B-Scans, cross-sectional B-Scans, plane view CB-Scans, TOFD maps, strip charts, and complete sequence of A-Scans captured during scanning
On-Board Computer AMD LX 800 - 500MHz
RAM: 512 Megabytes
Flash Memory - Quasi HDD 4 Gigabytes
Outputs: LAN, USB X 2, PS 2, SVGA
Screen: 6.5" High Color Resolution (32 bit) SVGA 640×480 pixels 133×98 mm (5.24" ×3.86")  Sun-readable  LCD; Maximal A-Scan Size (working area) — 130×92 mm (5.12" × 3.62")
Controls: Front Panel Sealed Keyboard, Front Panel Sealed Mouse, Touch Screen
Compatibility with the external devices: PS 2 Keyboard and Mouse, USB Keyboard and Mouse, USB Flash Memory card, Printer through USB or LAN, PC through USB or LAN, SVGA External Monitor
Operating System: Windowsâ„¢ XP Embedded
Power: Mains - 100-240 VAC, 40-70 Hz, auto-switch; Battery 12V 8AH up to 6 hours continuous operation
Housing: IP 53 rugged aluminum case with carrying handle
Dimensions: 265×156×101 mm (10.43"×6.14"×3.98") - without battery  
265×156×139 mm (10.43"×6.14"×5.47") - with battery
Weight: 2.500 kg (5.50 lbs) - without battery
3.430 kg (7.55 lbs) - with battery

* individually controllable per channel
** common parameter / mode / feature for all channels

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