DEMO UNIT - ISONIC 2008 - (8 Kanalgerät auch für TOFD)
Lieferzeit: 3 - 4 Wochen
9.900,00 €
Lieferzeit: 3 - 4 Wochen
Ein Produkt vom Technologieführer für Phased Array und TOFD
SONOTRON NDT :
8 Kanal-Ultraschallgerät und Rekorder mit unabhängigen Kanälen (kein Multiplexer) für konventionelle UT und TOFD Prüfungen
DIES IST EIN GEBRAUCHTES GERÄT AUS UNSEREM DEMO BESTAND!
Anfrage Informationen | EU-Mehrwertsteuervorschriften | Lieferung
8 Kanal Ultraschallgerät mit Rekorder und integrierter TOFD Technik
- Riesige Speicherkapazität
- Einkanal und Multikanal Prüfung
- Manuelle, semiautomatische oder vollautomatische Prüfung
- Integrierter Enkoder sowie zwei Prüfkopfanschlüsse pro Kanal
- Parallele / Sequentiaille ANsteuerung der Kanäle mit Datenaufnahme
- Farb/Touch-Bildschirm 640x480 Pixel
- USB, LAN und VGA Ausgänge
- Erweiterbar über USB Schnittstelle mit verschiedenen Ausgängen und zwei Encodern
- A-, B-, CB-Scan und TOFD
- Integrierter Enkoder für Linienscans bis zu 20 m inkl. kompletter Rohdatensicherung
- Prüfung mit Longitudinal, Transversal, Guided und Oberflächenwellen
- Aufnahme von Korrosionsprofilen und andere Fehlerdarstellungen
- Positionsbezogene Betrachtung gespeicherter A-Bilder
- Erweiterte Signalanalyse - Einfrieren des A-Bildes bzw. des Maximalwertes,
- Fehlergrößenbestimmung und FFT Analyse
- Übereinstimmung mit allen gängigen Normen inkl. ASME und RBIM
ISONIC 2008 kombiniert in einzigartiger Weise Funktionalität und Portabilität mit kompletter Rohdatenspeicherung, Darstellung und Datenverarbeitung in einem Windows basiertem Computer System.
ISONIC 2008 eignet sich insbesondere für mehrkanalige Prüfaufgaben:
- A-Bild -basierende Inspektionen im Impulsecho Modus, Bewertung der Rückwandechoabsenkung und Durchschallungstechnik
- Senkrechteinschallung mit Linienscan und Aufnahme der gesamten Rohdaten inklusive A-Bilder
- Dickenprofil Aufnahme und Darstellung durch kontinuierliche Erfassung der wegabhängigen Dickenmesswerte bei einem Enkoder unterstütztem Scan.
- B-Scan Darstellung und Speicherung der Fehler-Informationen für Longitudinal- und Transversalwelleninspektion durch kontinuierliche Erfassung der wegabhängigen Dickenmesswerte bei einem Enkoder unterstütztem Scan.
- CB-Scan (horizontale planarer Scan mit C-Bild) mit Ansicht und Datenspeicherung bei Prüfungen mit Transversal, Oberflächen und Guide Wave Prüfköpfen durch kontinuierliche Erfassung der wegabhängigen Messwerte bei einem Enkoder unterstütztem Scan und entsprechend der Dicke umgerechnete Positionsdaten.
- TOFD Inspektion – RF B-Scan und D-Scan Darstellung
Für Senkrechte Linienscans mit Speicherung kann sowohl eine Zeibasierendeerfolgen als auch eine Positionsgetreue,enkodergestützte Aufnahme erfolgen. - XY-Scans mit Aufnahme von C-Bildern ist durch Anwendung einer optionalen USB Box mit zwei Enkodereingangen möglich.
Alle aufgenommenen Scan Daten können in einer Nachbearbeitung weiter analysiert werden.
ISONIC 2008 speichert folgende Daten:
- Einzelne A-Bilder mit allen Einstelldaten
- Ultraschall Spektrum (FFT) mit dem zugehörigen RF A-Bild und allen Einstelldaten
- A-Bilder Sequenzen bei einem Scan mit allen Einstelldaten
ISONIC 2008 erfüllt die internationen Normen:
- ASME Section I – Rules for Construction of Power Boilers
- ASME Section VIII, Division 1 – Rules for Construction of Pressure Vessels
- ASME Section VIII, Division 2 – Rules for Construction of Pressure Vessels. Alternative Rules
- ASME Section VIII Article KE-3 – Examination of Welds and Acceptance Criteria
- ASME Code Case 2235 Rev 9 – Use of Ultrasonic Examination in Lieu of Radiography
- Non-Destructive Examination of Welded Joints – Ultrasonic Examination of Welded Joints. – British and European Standard BS EN 1714:1998
- Non-Destructive Examination of Welds – Ultrasonic Examination – Characterization of Indications in Welds. – British and European Standard BS EN 1713:1998
- Calibration and Setting-Up of the Ultrasonic Time of Flight Diffraction (TOFD) Technique for the Detection, Location and Sizing of Flaws. – British Standard BS 7706:1993
- WI 00121377, Welding – Use Of Time-Of-Flight Diffraction Technique (TOFD) For Testing Of Welds. – European Committee for Standardization – Document # CEN/TC 121/SC 5/WG 2 N 146, issued Feb, 12, 2003
- Non-Destructive Testing – Ultrasonic Examination – Part 5: Characterization and Sizing of Discontinuities. – British and European Standard BS EN 583-5:2001
- Non-Destructive Testing – Ultrasonic Examination – Part 2: Sensitivity and Range Setting. – British and European Standard BS EN 583-2:2001
- Manufacture and Testing of Pressure Vessels. Non-Destructive Testing of Welded Joints. Minimum Requirement for Non-Destructive Testing Methods – Appendix 1 to AD-Merkblatt HP5/3 (Germany).– Edition July 1989
Pulse Type: | Bipolar Square Wave |
Initial Transition: | <=7.5 ns (10-90% for rising edges / 90-10% for falling edges) |
Pulse Amplitude: | Smoothly tunable (12 levels) 50V … 300 V peak to peak into 50 Ohm - PA Probes Smoothly tunable (12 levels) 50V … 400 V peak to peak into 50 Ohm - Conventional and TOFD Probes |
Half Wave Pulse Duration: | 10…600 ns independently controllable in 10 ns step |
Modes (for conventional pulse echo and TOFD probes channels only): | Single / Dual |
PRF: | 10...5000 Hz controllable in 1 Hz resolution |
Analogue Gain: | 0...100 dB controllable in 0.5 dB resolution |
Advanced Low Noise Design: | 85 uV peak to peak input referred to 80 dB gain / 25 MHz bandwidth |
Frequency Band: | 0.2 … 25 MHz Wide Band |
Firing of phased array probes
Phasing | 0…100 us with 5 ns resolution |
Emitting aperture | 1…N controllable in 1 element resolution, whereas N = 64 or 128(typical) or 256 or 512 |
A/D Conversion and DSP
A/D Conversion | Parallel 100 MHz 16 bit |
Receiving Aperture: | 1…N controllable in 1 element resolution, whereas N = 64 or 128(typical) or 256 or 512 |
Digital Filters (for phased array and conventional pulse echo and TOFD channels): | 32-Taps FIR band pass with lower and upper frequency limits controllable with 0.1 MHz resolution |
Phasing and superimposing of signals for the entire receiving aperture: | On-the-fly 0…100 us with 2.5 ns resolution |
Data Storage and Presentation
Method of data storage: | 100% raw data capturing |
Data presentation at inspection / postprocessing stage: | Strip chart composed by an operator, the following types of strips are possible:
|
Postprocessing features: | Play-back A-Scans Sizing of indications |
General Data
On-Board (satellite) Computer CPU: | AMD LX 800 - 500MHz |
RAM: | 1 Gigabyte |
Internal Flash Memory - Quasi HDD: | 4 Gigabytes |
Interface: | Ethernet |
Operating System: | Windows™XP Embedded |
Linear Scanning Speed: | 20…100 mm/sec controllable in 1 mm/sec resolution |
Encoder interface: | Incremental TTL encoder |
Motor Control Output: | DC powering / RS 232 control - stepped motor |
Housing of Electronic Box: | IP 67 rugged aluminum case mountable on scanner |
Dimensions of Electronic Box: | 295X174X346 mm (11.62"x6.85"x13.62") |
Weight of Electronic Box: | 6.8 kg (14.95 lbs) |
Ambient Temperature Range for Electronic Box (Operation): | -40°C...+60°C |
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Technical Data
Number of Channels: | 8 |
Pulsing/Receiving Methods: | Parallel - all channels do fire, receive, digitize, and record signals simultaneously Sequential — cycles of firing, receiving, digitizing, and recording signals by each channel are separated in time in a sequence loop |
Pulse Type**: | Bipolar Square Wave Pulse |
Initial Transition**: | <=5 ns (10-90%) |
Pulse Amplitude**: | Smoothly tunable (12 levels) 75 V - 400 V peak to peak into 50 Ohms |
Pulse Duration*: | 50-600 ns for each half wave synchronously controllable in 10 ns step |
Modes*: | Single / Dual |
PRF**: | 0 — optionally; 15...5000 Hz controllable in 1 Hz resolution |
Optional Sync Output / Input**: | Max +5V, ? ? 5 ns, t ?100 ns, Load Impedance <=50 Ohms |
Gain*: | 0...100 dB controllable in 0.5 dB resolution |
Advanced Low Noise Design**: | 81 uV peak to peak input referred to 80 dB gain / 25 MHz bandwidth |
Frequency Band**: | 0.2...25 MHz Wide Band |
Digital Filter*: | 32-Taps FIR band pass with controllable lower and upper frequency limits |
Ultrasound Velocity*: | 300...20000 m/s (11.81-787.4 "/ms) controllable in 1 m/s (0.1 "/ms) resolution |
Range*: | 0.5...7000 us - controllable in 0.01 us resolution |
Display Delay*: | 0...3200 us - controllable in 0.01 us resolution |
Probe Angle*: | 0-90° controllable in 1° resolution |
Probe Delay*: | 0 to 70 us controllable in 0.01us resolution - expandable |
Display Modes* | RF, Rectified (Full Wave / Negative or Positive Half Wave), Signal's Spectrum (FFT Graph) |
Reject*: | 0...99 % of screen height controllable in 1% resolution |
DAC / TCG*: | Theoretical — through keying in dB/mm (dB/") factor Experimental — through sequential recording echo amplitudes from variously distanced equal reflectors 46 dB Dynamic Range, Slope <= 20 dB/us, Capacity <=40 points Available for Rectified and RF Display |
DGS*: | Standard Library for 18 probes / unlimitedly expandable |
Gates*: | 2 Independent Gates / unlimitedly expandable |
Gate Start and Width*: | Controllable over whole variety of A-Scan Display Delay and A-Scan Range settings in 0.1 mm /// 0.001" resolution |
Gate Threshold*: | 5-95 % of A-Scan height controllable in 1 % resolution |
Measuring Functions — Digital Display Readout*: |
27 automatic functions / expandable; Dual Ultrasound Velocity Measurement Mode for Multi-Layer Structures; Curved Surface / Thickness / Skip correction for angle beam probes; Ultrasound velocity and Probe Delay Auto-Calibration for all types of probes |
Freeze (A-Scans and Spectrum Graphs)* |
Freeze All — A-Scans and Spectrum Graphs / Freeze Peak — A-Scans / All measurements functions, manipulating Gates, and ±6dB Gain varying are available for frozen signals |
Encoder Interface: | Built-in interface for incremental mechanical encoder |
Encoding: | Time-based (built-in real time clock — 0.02 sec resolution) — for single channel operation onlyTrue-to-location (incremental encoder — 0.5 mm resolution) — for single and dual channel operation |
Imaging Modes: | Single Channel: Thickness Profile B-Scan, Cross-sectional B-Scan, Plane View CB-Scan, TOFDMulti-Channel: Strip Charts of 4 types (Amplitude/TOFD P/E, Map, TOFD, Coupling) |
Standard Length of one Straight Line Scanning record: | 50-20000 mm (2"-800"), automatic scrolling |
Method of Record: | Complete raw data recording |
Region of Interest*: | Controllable over entire Display Delay, Probe Delay, Range, Ultrasound Velocity and other appropriate channel settings |
Off-Line Image Analysis*: | Recovery and play back of A-Scan sequence at various gain levels Echo-dynamic pattern analysis Defects sizing, outlining, pattern recognition Converting strip types Converting Record into ASCII Format / MS Excel format / MS Word Format |
Data Reporting**: | Direct printout of Calibration Dumps, A-Scans, Spectrum Graphs, Thickness Profile B-Scans, cross-sectional B-Scans, plane view CB-Scans, TOFD maps, strip charts |
Data Storage Capacity: | At least 100000 sets including calibration dumps accompanied with A-Scans and/or Spectrum Graphs At least 10000 sets including calibration dumps accompanied with Thickness Profile B-Scans, cross-sectional B-Scans, plane view CB-Scans, TOFD maps, strip charts, and complete sequence of A-Scans captured during scanning |
On-Board Computer | AMD LX 800 - 500MHz |
RAM: | 512 Megabytes |
Flash Memory - Quasi HDD | 4 Gigabytes |
Outputs: | LAN, USB X 2, PS 2, SVGA |
Screen: | 6.5" High Color Resolution (32 bit) SVGA 640×480 pixels 133×98 mm (5.24" ×3.86") Sun-readable LCD; Maximal A-Scan Size (working area) — 130×92 mm (5.12" × 3.62") |
Controls: | Front Panel Sealed Keyboard, Front Panel Sealed Mouse, Touch Screen |
Compatibility with the external devices: | PS 2 Keyboard and Mouse, USB Keyboard and Mouse, USB Flash Memory card, Printer through USB or LAN, PC through USB or LAN, SVGA External Monitor |
Operating System: | Windowsâ„¢ XP Embedded |
Power: | Mains - 100-240 VAC, 40-70 Hz, auto-switch; Battery 12V 8AH up to 6 hours continuous operation |
Housing: | IP 53 rugged aluminum case with carrying handle |
Dimensions: | 265×156×101 mm (10.43"×6.14"×3.98") - without battery 265×156×139 mm (10.43"×6.14"×5.47") - with battery |
Weight: | 2.500 kg (5.50 lbs) - without battery 3.430 kg (7.55 lbs) - with battery |
* individually controllable per channel
** common parameter / mode / feature for all channels
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