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USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
ISONIC 2010
ISONIC 2010
ISONIC 2010
ISONIC 2010
ISONIC 2010
ISONIC 2010
ISONIC 2010
ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
ISONIC 2010
ISONIC 2010
ISONIC 2010
ISONIC 2010
ISONIC 2010
ISONIC 2010
ISONIC 2010
ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010
USONIC 10 / ISONIC 2010

DEMO UNIT - ISONIC 10 Duet 32/32 (2x16/16) +1 Package

Delivery time: 3 - 4 weeks
€27,130.00
Delivery time: 3 - 4 weeks

A product from the technical leader in Phased Array and TOFD technology

 SONOTRON NDT :

PA Ultrasonic Instrument and Recorder with integrated conventional UT and TOFD technique

OUR DEMO EQUIPMENT IN EXCELLENT CONDITION COMES WITH ALMOST ALL SOFTWARE OPTION (NORMAL SALES VALUE OF OPTIONAL SOFTWARE: > 110.000 Euro)  

Package includes instrument, software options, 2 PA probes 5MHz 32x0.5, Batterie, mains adapter and battery charger and carrying case.

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Portable Phased Array Ultrasonic Flaw Detector and Recorder 


ISONIC 2010 EL-Starter Package PA16:16 + 1channel UT/TOFD; ISONIC 2010 PA32/32 + 1channel UT/TOFD; ISONIC 2010-2 +2UT/TOFD channel; ISONIC 2010 DUET PA 2x16:16/1x 32:32 + 1channel UT/TOFD; ISONIC 2010 DUET PA2x16:16/1x32:32 + 2channel UT/TOFD 


Phased Array Modality

  • 32:32 phased array electronics organized as 1 X 32:32 or 2 X 16:16 - independently adjustable emitting and receiving aperture, parallel firing, A/D conversion, and on-the-fly real time digital phasing
  • Phased array pulser receiver with image guided ray tracing
  • True-to-Geometry and regular B-Scan and Sector Scan (S-Scan) accompanied with all-codes-compliant A-Scan based evaluation
  • Built-in automatic coupling monitor and lamination checker for wedged probes
  • Multi-group / dual side scanning and imaging with use of one probe
  • Encoded / time-based line scanning with Top (C-Scan), Side, End Mapping and 3D Viewing
  • Independent gain per focal law adjustment: pure angle gain compensation for S-Scan, etc
  • DAC, TCG
  • Processing of diffracted and mode converted signals – defects sizing and pattern recognition


Conventional UT and TOFD Modalities

  • 1 or 2 channels
  • Single / dual modes of pulsing/receiving
  • Regular A-Scan
  • Thickness B-Scan
  • True-to-Geometry flaw detection B-Scan – straight / angle beam probes
  • CB-Scan
  • TOFD
  • Strip Chart and Stripped C-Scan
  • DAC, DGS, TCG
  • FFT signal analysis
  • 100% raw data capturing
  • Powerful off-line data analysis toolkit
  • Intuitive User Interface
  • Light rugged case
  • Sealed front panel keypad and mouse
  • 6.5” bright touch screen
  • Ethernet and 2 X USB Ports
  • Remote control – UT over IP
  • Built-in encoder port



ISONIC 2010 uniquely combines phased array, conventional UT, and TOFD modalities providing 100% raw data recording and imaging. Along with superior portability, lightweight, and battery operation this makes it suitable for all kinds of every-day ultrasonic inspections

Phased array modality is performed by powerful 32:32 phased array electronics organized as 
1 X 32:32 or 2 X 16:16 with independently adjustable emitting and receiving aperture, each may consist of 1 X 1…32 or 2 X 1…16 elements. Groups of phased array probe elements composing emitting and receiving aperture may be fully or partially matching or totally separated allowing flexible managing of incidence angles, focal distances, types of radiated and received waves including directly reflected and diffracted mode converted signals

Each channel is equipped with it's own A/D converter. Parallel firing, A/D conversion, and "on-the-fly" digital phasing are provided for every possible composition and size of the emitting and receiving aperture. Thus implementation of each focal law is completed within single pulsing / receiving cycle providing maximal possible inspection speed

Depending on configuration ISONIC 2010 additionally carries 1 or 2 independent channels for conventional UT and TOFD inspection and recording capable for both single and dual modes of pulsing/receiving High ultrasonic performance is achieved through firing phased array, TOFD, and conventional probes with bipolar square wave initial pulse with wide-range-tunable duration and amplitude 

Maximal amplitude of bipolar square wave initial pulse is 300 V pp for phased array and 400 V pp for conventional channels. High stability of the amplitude and shape of the initial pulse, boosting of all it's leading and falling edges, and electronic damping are provided by the special circuit significantly improving signal to noise ratio and resolution. Thus analogue gain for each modality is controllable over 0…100 dB range

640X480 pixels 6.5" bright touch screen provides optimal resolution / power consumption rate for the outdoor operation


ISONIC 2010 is fully compliant with the following codes

  • ASME Code Case 2541 – Use of Manual Phased Array Ultrasonic Examination Section V
  • ASME Code Case 2557 – Use of Manual Phased Array S-Scan Ultrasonic Examination Section V per Article 4 Section V
  • ASME Code Case 2558 – Use of Manual Phased Array E-Scan Ultrasonic Examination Section V per Article 4 Section V
  • ASTM 1961– 06 – Standard Practice for Mechanized Ultrasonic Testing of Girth Welds Using Zonal Discrimination with Focused Search Units
  • ASME Section I – Rules for Construction of Power Boilers
  • ASME Section VIII, Division 1 – Rules for Construction of Pressure Vessels
  • ASME Section VIII, Division 2 – Rules for Construction of Pressure Vessels. Alternative Rules
  • ASME Section VIII Article KE-3 – Examination of Welds and Acceptance Criteria
  • ASME Code Case 2235 Rev 9 – Use of Ultrasonic Examination in Lieu of Radiography
  • Non-Destructive Examination of Welded Joints – Ultrasonic Examination of Welded Joints. – British and European Standard BS EN 1714:1998
  • Non-Destructive Examination of Welds – Ultrasonic Examination – Characterization of Indications in Welds. – British and European Standard BS EN 1713:1998
  • Calibration and Setting-Up of the Ultrasonic Time of Flight Diffraction (TOFD) Technique for the Detection, Location and Sizing of Flaws. – British Standard BS 7706:1993
  • WI 00121377, Welding – Use Of Time-Of-Flight Diffraction Technique (TOFD) For Testing Of Welds. – European Committee for Standardization – Document # CEN/TC 121/SC 5/WG 2 N 146, issued Feb, 12, 2003
  • ASTM E 2373 – 04 – Standard Practice for Use of the Ultrasonic Time of Flight Diffraction (TOFD) Technique
  • Non-Destructive Testing – Ultrasonic Examination – Part 5: Characterization and Sizing of Discontinuities. – British and European Standard BS EN 583-5:2001
  • Non-Destructive Testing – Ultrasonic Examination – Part 2: Sensitivity and Range Setting. – British and European Standard BS EN 583-2:2001
  • Manufacture and Testing of Pressure Vessels. Non-Destructive Testing of Welded Joints. Minimum Requirement for Non-Destructive Testing Methods – Appendix 1 to AD-Merkblatt HP5/3 (Germany).– Edition July 1989

 

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Technical Data

Phased Array

Organization: 1 X 32:32 or 2 X 16:16
Pulse Type: Bipolar Square Wave
Initial Transition: <=7.5 ns (10-90% for rising edges / 90-10% for falling edges)
Pulse Amplitude: Smoothly tunable (12 levels) 50V - 300 Vpp into 50 Ohms
Half Wave Pulse Duration: 50-600 ns controllable in 10 ns step
Probe Types: Linear / Ring Array
Emitting aperture: 1..32
Phasing (emitting aperture): 0-100 us with 5 ns resolution
Receiving Aperture: 1..32
Gain: 0...100 dB controllable in 0.5 dB resolution
Advanced Low Noise Design: 85 uV peak to peak input referred to 80 dB gain / 25 MHz bandwidth
Frequency Band: 0.2 - 25 MHz Wide Band
A/D Conversion: 100 MHz 16 bit
Superimposing of receiving aperture signals: On-the-fly, no multiplexing involved
Phasing (receiving aperture): On-the-fly 0-100 us with 5 ns resolution
A-Scan Display Modes: RF, Rectified (Full Wave / Negative or Positive Half Wave)
DAC / TCG per focal law - for rectified and RF display: Theoretical — dB/mm (dB/")
Experimental — through sequential recording echo amplitudes from variously distanced equal reflectors
46 dB Dynamic Range, Slope <= 20 dB/us, Capacity <= 40 points
Gates per focal law: 2 Independent Gates / unlimitedly expandable
Gate Start and Width: Controllable over whole variety of A-Scan Display Delay and A-Scan Range  
in 0.1 mm /// 0.001" resolution
Gate Threshold: 5-95 % of A-Scan height controllable in 1 % resolution
Number of focal laws: 8192
Scanning and Imaging modes: B-Scan (E-Scan) - regular and True-To-Geometry
Sector Scan (S-Scan) - regular and True-To-Geometry
One-probe multi-group image composed from several B- and S-Scans
Top (C-Scan), Side, End View imaging formed through encoded / time-based line scanning, 3D-Viewer
Method of data storage: 100% raw data capturing


Conventional UT and TOFD

Number of Channels: 1 or 2
Pulse Type: Bipolar Square Wave with electronically controlled damping
Initial Transition: <=7.5 ns (10-90% for rising edges / 90-10% for falling edges)
Pulse Amplitude: Smoothly tunable (12 levels) 50V - 400 Vpp into 50 Ohms
Half Wave Pulse Duration: 50-600 ns independently controllable in 10 ns step
Modes: Single / Dual
Gain: 0...100 dB controllable in 0.5 dB resolution
Advanced Low Noise Design: 85 uV peak to peak input referred to 80 dB gain / 25 MHz bandwidth
Frequency Band: 0.2 - 25 MHz Wide Band
A/D Conversion: 100 MHz 16 bit
Digital Filter: 32-Taps FIR band pass with controllable lower and upper frequency limits
A-Scan Display Modes: RF, Rectified (Full Wave / Negative or Positive Half Wave), Signal's Spectrum (FFT Graph)
DAC / TCG - for rectified and RF display: Theoretical — dB/mm (dB/")
Experimental — through sequential recording echo amplitudes from variously distanced equal reflectors
46 dB Dynamic Range, Slope ? 20 dB/us, Capacity <= 40 points
DGS: Standard Library for 18 probes / unlimitedly expandable
Gates: 2 Independent Gates / unlimitedly expandable
Gate Start and Width: Controllable over whole variety of A-Scan Display Delay and A-Scan Range in 0.1 mm /// 0.001" resolution
Gate Threshold: 5-95 % of A-Scan height controllable in 1 % resolution
Measuring Functions — Digital
Display Readout:
27 automatic functions / expandable; Dual Ultrasound Velocity Measurement Mode for Multi-Layer Structures; Curved Surface / Thickness / Skip correction for angle beam probes; Ultrasound velocity and Probe Delay Auto-Calibration for all types of probes
Freeze (A-Scans and Spectrum Graphs): Freeze All — A-Scans and Spectrum Graphs / Freeze Peak — A-Scans / All measurements functions, manipulating Gates, and ±6dB Gain varying are available for frozen signals
Scanning and Imaging: Single Channel: Thickness Profile B-Scan, Cross-sectional B-Scan, Plane View CB-Scan, TOFD
Dual Channel: Strip Charts of 4 types (Amplitude/TOF PE, Map, TOFD, Coupling)
Standard Length of one Line Scanning record: 50-20000 mm (2"-800"), automatic scrolling
Method of data storage: 100% raw data capturing


General

PRF: 10...5000 Hz controllable in 1 Hz resolution
On-Board Computer CPU: AMD LX 800 - 500MHz
RAM: 1 Gygabyte
Screen: Sun readable 8.5" touch screen 800 x 600
Controls: Sealed keyboard and mouse
Interface: 2 x USB, Ethernet
Operating System: Windowsâ„¢ XP Embedded
Encoder interface: Incremental TTL encoder
Standard Length of one Line Scanning record: 50-20000 mm (2"-800"), automatic scrolling
Housing: IP 53 rugged aluminum case with carrying handle
Dimensions: 265x156x101 mm (10.43"x6.14"x3.98") - without battery
265x156x139 mm (10.43"x6.14"x5.47") - with battery
Weight: 2.500 kg (5.50 lbs) — without battery
3.430 kg (7.55 lbs) — with battery

Post processing software for Phased array video 1 of 2  

Post processing software for Phased array video 2 of 2  

PA software update  

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